Home Business tipsClothes2order’s T-Shirt Weight Guide

Clothes2order’s T-Shirt Weight Guide

by Oscar at Clothes2order

Choosing the right t-shirt weight is essential for comfort, durability, and print quality; especially when ordering custom branded workwear. Whether you’re designing custom t-shirts for workwear, events, or giveaways, understanding the different weights t-shirts come in will help you make the best choice for your business.

What Is T-Shirt Weight?

T-shirt weight refers to the fabric’s density, measured in grams per square metre (GSM). The higher the GSM, the thicker and heavier the fabric. This measurement affects how the t-shirt feels, wears, and the quality of the customisation. For example:

  • Lightweight: ~130–160 GSM
  • Midweight: ~160–180 GSM
  • Heavyweight: 180+ GSM

Common T-Shirt Weights Explained

🔹 Lightweight (130–160 GSM)

  • Soft and breathable
  • Ideal for summer or layering
  • Often used for promotional giveaways

Popular Lightweight Option:

TriDri Performance T-Shirt (TR010)

🔸 Midweight (160–180 GSM)

  • Balanced comfort and durability
  • Suitable for everyday wear
  • Great for printing detailed designs

Popular Midweight Option:

Stanley/Stella Unisex Creator 2.0 Iconic T-Shirt (STTU169)

⚫ Heavyweight (180+ GSM)

  • Thick and robust
  • Best for workwear or colder climates
  • Holds shape well over time

Popular Heavyweight Options:

Anthem Organic/Vegan Heavyweight T-shirt (AM015)

How T-Shirt Weight Affects Comfort and Durability

  • Comfort: Lightweight t-shirts are cooler and softer, while heavyweight options offer more structure and warmth.
  • Durability: Heavier fabrics resist wear and tear better, making them ideal for frequent use.
  • Print Quality: Midweight and heavyweight t-shirts provide a smoother surface for vibrant, long-lasting DTG prints.

Choosing the Right Weight for Your Purpose

🏃 Sports & Activewear

  • For sports and activewear, opt for lightweight t-shirts for breathability and ease of movement.

👷 Workwear

🎁 Promotional Giveaways

👕 Casual Everyday Wear

Personalisation Tips for Ordering Custom T-Shirts Based on Weight

  • Lightweight: Best for bold, simple logos. Avoid intricate designs that may bleed.
  • Midweight: Ideal for detailed prints and embroidery.
  • Heavyweight: Perfect for large prints and branding that needs to stand out.

At Clothes2order, you can personalise any t-shirt with your logo or design using professional printing or embroidery. Use the filters on our site to browse by GSM, brand, or purpose—and find the perfect fit for your project. Get in touch with our friendly Customer Services team to get started 🙂

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